Description
| Manufacturer | Sage Control Ordnance, Inc. |
|---|---|
| System Compatibility | 40x46mm NATO Sage KO41 Munitions Ecosystem |
| Die Kit Components | Lee Hand Press, (5) Custom Tools/Dies, (1) Armorer’s Hammer |
| Assembly Kit Components | Portable Baton Insertion Press, Assembly Containment Box |
| Storage & Transport | Rugged Hard Case with Custom Die-Cut Foam Insert |
| Primary Function | Mobile, Range-Level 40mm Munitions Rebuilding |
| Consumables | Does NOT Include Propelling Charges, Batons, or Casings |
Range-Level Sustainment and Training Independence
High-volume 40mm less-lethal training is often bottlenecked by the prohibitive cost of live duty ammunition. The Sage Control Ordnance RDK/40E solves this by putting manufacturing capabilities directly into the hands of your agency’s tactical instructors. Highly portable and ruggedized, the RDK/40E can be deployed from the tailgate of a patrol vehicle or a folding table. This allows instructors to de-prime, resize, and press fresh KO41 batons and smokeless charges into spent casings on-site, ensuring zero downtime during critical training evolutions.
Comprehensive 40mm Architecture & Specialized Assembly
Unlike smaller calibers, seating a 40mm kinetic baton requires overcoming significant O-ring friction while maintaining absolute concentricity. The RDK/40E is uniquely equipped to handle this:
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The Die Kit & Lee Hand Press: Housed in a crush-proof hard carrying case with precision die-cut foam, this subsystem includes the high-leverage Lee Hand Press, five (5) custom-machined 40mm reloading tools/dies, and a non-marring armorer’s hammer for safe component adjustment and casing resizing.
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The Assembly Kit (Insertion Press & Containment Box): To ensure perfectly square seating of the KO41/B baton, the kit includes a dedicated Portable Baton Insertion Press. This specialized press guarantees the projectile’s O-ring seats flawlessly into the casing without warping the aluminum hull. The included Containment Box provides a safe, structured workstation for handling payloads and casing alignment.
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(Note: Propelling charges, replacement batons, and empty cartridge cases are sold separately).
PAI Defense: Your Fully Licensed Procurement Partner
Navigating government acquisitions for reloading ecosystems requires a strategic, compliant B2B approach. PAI Defense provides the audited technical specifications and streamlined RFP processes necessary to support procurement officers. By utilizing our FEL Type 26 (Dealer in Explosives) and Type 10 FFL licensing, your agency gains direct, lawful access to both the reloading hardware and the necessary energetic materials to keep your training division operating at peak efficiency.






